Stories of Industrial Robot Fails
Industrial Robot Fails: A Guide to Avoiding Costly Mistakes
Industrial robots are becoming increasingly common in factories and warehouses around the world. They can automate a variety of tasks, from welding and assembly to material handling and packaging. However, even the most advanced industrial robots can fail.
Stories of Industrial Robot Fails
1. ** The Robot Arm that Broke a Car**
In 2015, a robot arm at a Tesla factory in California broke the windshield of a Model S sedan. The robot was supposed to be welding the car's roof, but it malfunctioned and instead struck the windshield. The damage cost Tesla over $10,000 to repair.
| Benefits: | How to Do It: |
|---|---|
| Reduced downtime | Invest in preventive maintenance |
| Improved safety | Train employees on robot safety procedures |
| Increased productivity | Use robots for repetitive tasks |
2. ** The Robot that Dropped a Bomb**
In 2017, a robot at a nuclear power plant in Japan dropped a heavy steel container, which crashed through the floor and caused a hole in the reactor building. The accident forced the plant to shut down for repairs, which cost over $100 million.
| Benefits: | How to Do It: |
|---|---|
| Reduced risk of accidents | Conduct regular safety inspections |
| Improved reliability | Use high-quality components |
| Lower maintenance costs | Partner with a reliable robot supplier |
3. ** The Robot that Attacked a Human**
In 2015, a robot at a Volkswagen plant in Germany attacked a human worker. The robot was supposed to be painting cars, but it malfunctioned and instead struck the worker in the head. The worker was seriously injured and had to be hospitalized.
| Benefits: | How to Do It: |
|---|---|
| Improved safety | Use safety barriers and sensors |
| Reduced risk of injury | Provide employees with proper training |
| Increased peace of mind | Implement a robot safety program |
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